Customization

How to choose inserts for cosmetic, fragrance and dental packaging

By BLF Packaging · Published · Updated

Choose an insert from the product dimensions, weight, fragility, arrangement and removal needs, then verify it with a complete sample. Paper trays can locate individual items, while dividers separate compartments. Neither a material name nor a snug-looking photograph establishes protection for your specific product and shipping route.

Folded paperboard tray and divider with EVA and foam insert concepts compared around neutral products
Insert concept comparison. EVA and foam are non-paper options and are confirmed only when the project requires them.

Compare what the insert needs to do

Insert options and fit checks
OptionReason to consider itWhat to check
Paper trayDefined positions and an organized presentationCutout clearance, support, product movement and finger access
Paperboard dividerSeparate several products into compartmentsCompartment size and whether separation alone meets protection needs
Project-confirmed EVA or foam accessoryA shaped non-paper component where the project requires itAvailability, material and construction, actual fit and destination requirements

Check the product details that change the answer

Paperboard trays and dividers can be reviewed as paper-based options. EVA, foam and other non-paper accessories are confirmed case by case based on product fit, export requirements and supplier availability.

  • Cosmetic bottle or jar: include cap, pump and widest profile; check removal without snagging.
  • Fragrance or candle: provide filled weight and note fragile parts; review support and any separate shipping protection.
  • Dental kit: supply the full component list with primary packs and cards; check access to every item.
  • Gift assortment: give count and layout; confirm that neighboring items cannot collide or obscure labels.

Approve fit and handling with a complete sample

Check placement, retention, removal and closure using the actual contents. Agree the handling and transport checks required for the project. FEFCO distinguishes different board and package tests; choosing a listed method or discussing it here does not mean a BLF pack has passed that test.

If a paper-based design is a goal, discuss all components together, including adhesives, coatings and accessories. A paper tray alone does not establish a recycling or environmental claim for the complete pack.

Apply this guide to your packaging project

Share product dimensions, quantity, structure, insert and finish requirements for a project-specific discussion.

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